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Investing in an in-house binding machine can transform your document and book binding workflow. With the right equipment, you can quickly create professional, high quality bindings on demand - no outsourcing required.
In this comprehensive guide, learn how using your own binding machine can save time and money compared to relying on external printing services.
Discover the different types of binding machines and how to choose the right model for your specific binding needs.
Purchasing a binding machine and bringing your binding tasks in-house provides a number of advantages over outsourcing:
Having an on-site binding machine means you can create bindings or make additional copies any time you need to. No more waiting around for third party turnaround times whenever a short run binding job is required. The ability to print and bind small batches or even individual books or documents on demand is a huge time-saver.
For sensitive materials like legal documents, financial reports, prototypes, or other intellectual property, having binding done externally poses security and privacy risks. Having in-house equipment ensures you can bind confidential documents without worry.
While the initial equipment investment may seem high, over the long run, owning your own machine can lead to substantial cost savings versus paying per item outsourcing fees. This is especially true for high volume users. Eliminating outsourcing minimums also lowers costs for small binding jobs.
With your own equipment, you can experiment to achieve the exact binding look and style you want. Tweak binding margins, covers, and finishing to perfection. Make changes and reprint short runs easily. With outsourced solutions, you are limited to the options provided.
In-house binding eliminates transportation back and forth to external providers, reducing your carbon footprint. Waste is also minimized versus outsourced overruns.
There are a number of important considerations when investing in a binding machine:
The first decision is which type of binding machine best suits your needs:
Comb Binding – Uses plastic spines with preset teeth that pages are punched for. Creates professional flat-laying documents. One of the most secure and durable binding methods.
Wire Binding – Inserts wire loops through punched holes to hold pages together. Allows 360 degree rotation. Typically the most affordable option.
Thermal Binding – Utilizes heat-activated glue to bind spines for a clean finish. Does not require page punching. Ideal for books.
Key factors like maximum binding thickness, punching capabilities, binding speed, and duty cycle will determine what size and scope of projects the machine can handle. Consider both your current and future projected binding volume needs.
Manual punching with a separate electric drill is the most basic option. Electric punches integrated into the binding machine offer more power and speed. Some models allow interchangeable dies for customized punches.
The amount of office space available is an important logistical consideration. Larger electric machines often have significant weight and footprint requirements. Evaluate both desktop and freestanding floor models.
Electric binding machines can generate noise which could be disruptive in smaller offices. Look for options mentioning quieter operation if this is a concern.
Binding equipment ranges from a few hundred dollars for basic manuals to several thousand for high production electric models. Determine how much you can allocate, factoring in your current binding volumes and growth projections.
Carefully research and compare binding equipment from leading brands like Fellowes, Akiles, Rhin-o-Tuff, Leitz to gauge quality, capabilities, and value-for-money based on customer reviews and ratings.
Look for at least a 1 year warranty. Multiple years of coverage, included service plans, and local dealer support are ideal to ensure the equipment remains operational.
Once you’ve purchased your binding machine, some key steps will help you maximize productivity:
Set up the binding equipment in an easily accessible location near your printer with adequate work surface area and storage. Keeping supplies organized streamlines workflows.
Larger electric machines may require dedicated circuits to handle the power load. A surge protector is also recommended to prevent damage.
Some binding methods like thermal binding produce fumes, so optimal ventilation is advised. This may require HVAC modifications.
Invest time upfront properly training staff on using the equipment to avoid misuse or improper maintenance issues. Document procedures.
Take time to test run a variety of binding jobs and make any needed adjustments to achieve desired results before formal launch.
Proper care and maintenance is crucial for keeping your binding equipment running smoothly:
Follow manufacturer cleaning guidelines to keep equipment free of dust, paper fragments, and glue residue which can impede performance.
Apply lubricant to punch pins, drill bits, and other moving parts per usage volume as specified. This prevents binding jams.
Check for signs of wear on punch pins, cutting blades, drive gears, and replace as required. Inspect all electrical wiring periodically for any damage.
Based on usage frequency, calibrate machines to ensure punching precision and hole alignment for quality binding.
Replace accessories like spines, binding combs, covers, and wires regularly as they wear out. Have ample stock on hand.
For maximum uptime, consider annual preventative maintenance service contracts on production electric models.
By following best practices in operating and caring for your binding equipment, you can help it deliver reliable performance and extended service life.
Once familiar with the basic operation, there are many ways to get the most value from your binding machine investment:
Look for ways to integrate the binding process seamlessly into existing print production workflows to eliminate inefficiencies.
Train additional staff on using the binding equipment to distribute workload and build redundancy. Document procedures.
Track binding machine usage rates and costs over time. This allows you to demonstrate savings versus outsourcing.
As operators gain expertise, identify ways to refine processes by adjusting punch margins, trimming methods, LIG settings and other variables.
Look for new applications and projects where on-demand binding capabilities can provide advantages over outsourcing.
For commercial print shops, promote your in-house binding capacities as a value-added service to attract new clients.
Get qualified staff formally certified on advanced binding methods to offer specialized services like GBC binding, perfect binding, saddle stitching.
Stay diligent with regular service, maintenance, and calibration to maximize uptime and extend useful equipment life.
By regularly evaluating ways to maximize productivity, your binding machine investment will really pay dividends over time.
Having reviewed the many benefits, capabilities, and options when it comes to binding machines, the advantages of bringing binding in-house are clear.
The ability to quickly print short runs on demand and eliminate outsourcing delays provides convenience and time savings that improve document workflows. Keeping sensitive materials private also improves security. And over the long term, owning your own equipment is actually more economical than paying per item fees.
With some careful planning upfront to choose the right binding machine for current and future needs, you can be producing professional quality documents, books, calendars, handouts, manuals, reports, proposals and more at a fraction of outsourcing costs.
Visit our site today to browse our extensive selection of binding machines and accessories. Or contact us - our binding equipment experts are happy to provide quotes and answer any questions about purchasing the perfect binding machine to take your productivity to the next level!
Tired of outsourcing your binding work? With the right binding machine, you can quickly and affordably create professional booklets, manuals, proposals, and more from the convenience of your home or office.
Comb Binding Machines
Comb binding uses punched spine tabs for secure, flat-laying documents. It is one of the most durable binding methods.
Wire Binding Machines
Wire binding feeds wire loops through punched holes for 360 degree rotation. It is an affordable binding option.
Thermal Binding Machines
Thermal binding utilizes heat-activated glue for a clean, refined book look. It is ideal for book covers and bindings.
Learn More About Our Binding Machines